EQUIPMENT

.: EQUIPMENT :.

RU-1500 Recycler

Engine:

Main Frame:

Drive Wheels:

Rejuvenator System:

Mills:

Pug Mill:

Pick-Up Conveyor:

Operator's Station
(Boom)

Electronic
System:

Front Transport
Frame:

Rear Transport
System:

Caterpillar C15 Diesel engine, high capacity cooling system and alternator.

Heavy duty tube construction supports all sub-assemblies

Independent front and rear wheel steering provides a 13M turning radius.

Steering:

Michelin 15.5RX24 mine D2 filled with nitrogen gas for safety; can also come with track
assembly for improved floatation and better ground pressure distribution.

1500 US gallon / 5700 Litre tank, electronically controlled and proportional distribution system.

Main rotor width is fixed. Extension rotors are hydraulically adjustable for variable width and feature
hydraulic adjustable crown control.

Hydraulic drive offset paddle rotors ensure uniform and complete mixing of all deigned materials.

Attaches to Caterpillar AP-1000B Paver. Hydraulic drive system utilizes paver engine power source.

Lightweight operator's station housing electronic control panel and electric hydraulic control.

Microprocessor control of complete hydraulic system, engine, and heating system. Quick-change
driver cards featuring LEDs for fast and accurate troubleshooting.

Fifth wheel enables long distance transportation without the requirement of a trailer.

Two-axle air ride suspension enables long distance transportation without the need of a trailer.

PH-300 Pre-Heating Unit
Four Wheel Drive

Engine:

Main Frame:

Main Heating Box:

Operator's Station:

Aggregate Bin:

Pin-on Front
Transport Frame:

Pin-on Rear
Transport Frame:

Electronic
System:

Caterpillar C75 Diesel engine, high capacity cooling system and alternator.

Heavy duty tube construction supports all sub-assemblies

Front drive axle is mounted to the main frame and provides lift for the main frame and heater
box. Rear axle is mounted to the main frame and provides lift and tilt. Both axles provide 40
Degrees of turn in both directions. All Wheel Drive with two speed, radial piston wheel motors
provide a smooth and infinite speed range.

Steering/Suspension:

The operator station is located at the rear and contains the electronic control panel.
Closed-circuit television gives the operator full visibility and control..

For adding aggregates for mixing into recycled asphalt. Distribution rate is computer-controlled and
proportional to processing speed.

5th wheel pin and frame for long distance transportation without the requirement of a trailer.

A clip-on three-axle transport dolly is attached to the pre-heater for transport from location to location.
There is no low-boy trailer requirement.

Microprocessor control of complete hydraulic system, engine, and heating system. Quick-change
driver cards featuring LEDs for fast and accurate troubleshooting.

10 meter / 33 feet computerized forced air and propane fired heating box. 50 stainless steel high swirl
convection radiant heaters, ceramic fiber insulation, stainless steel deck and skirts. hydraulic heater box
and fold-up heating extensions.

AP-1000B Rubber Tire Asphalt Paver

Technical Specifications

Engine:

Main Frame:

Main Heating Box:

Operator's Station:

Aggregate Bin:

Pin-on Front
Transport Frame:

Pin-on Rear
Transport Frame:

Electronic
System:

Caterpillar C75 Diesel engine, high capacity cooling system and alternator.

Heavy duty tube construction supports all sub-assemblies

Steering/Suspension:

The operator station is located at the rear and contains the electronic control panel.
Closed-circuit television gives the operator full visibility and control..

For adding aggregates for mixing into recycled asphalt. Distribution rate is computer-controlled and
proportional to processing speed.

5th wheel pin and frame for long distance transportation without the requirement of a trailer.

A clip-on three-axle transport dolly is attached to the pre-heater for transport from location to location.
There is no low-boy trailer requirement.

Microprocessor control of complete hydraulic system, engine, and heating system. Quick-change
driver cards featuring LEDs for fast and accurate troubleshooting.

Engine:

Drive System:

Brakes:

Operator's Station:

Fumes Evacuation
System:

Instrumentation:

Electrical System

Frame:

Caterpillar 3116TA turbo charged and after-cooled four-stroke, six-cylinder diesel engine.

Two dual-path hydrostatic pumps. Variable displacement motors have two displacement settings for
four speed ranges.

Propel pumps have 10-Micron integral charge loop filtration and 7-Micron reservoir return filtration.

Hydraulic System:

A single operator station slides from one side of the paver to the other.

Fumes evacuation system helps remove asphalt fumes from auger chamber area.

gauges are analog-type for easy reading and quick interpretation

The 24-Volt electrical system utilizes two 12-Volt batteries and a 52 Amp alternator. The electrical
system provides 950 cold-cranking amps at 0� F (-18� C).

H-Section mainframe construction with integral tunnel cover. Frame fabricated from heavy-gauge
steel plate.

Service Brake � Closed-loop hydrostatic system provides dynamic braking. Parking Brake �
Spring-applied / hydraulically released brake on wheel drives.

Suspension:

Four front wheels, two per side, mounted in tandem on bogey axles, equalizing ground pressure.

Operator Console:

The single lockable operator console has steering wheel; deceleration pedal; engine throttle fast / slow
switch; auger raise / lower switch; hopper raise / lower switch; left / right feeder auto / off / main
switch; left / right / feeder / auger ratio control; horn button; propel forward / reverse; maximum speed
control dial; engine ignition switch; parking brake switch; heat start; screed vibrator on/off switch;
screed lift up / down switch; extender in / out switch; screed counterbalance on / off switch.

Feeders and Augers:

Dual feeders and augers are controlled independently through variable speed drives.

Hopper:

Power hopper dumping, controlled from control console. Heavy-duty flashing prevents material spillage.

Pick-up Conveyor / Windrow Elevator

Steering:

Steering is full-power via an automatic type steering wheel at the operator Station.
Electric-over-hydraulic dual-path differential steering assures precise machine control. Steering
commands are independent of propel speed.

The Pick-up Conveyor/Windrow Elevator features
a clip-on assembly designed specifically for HIP's
AP-1000B Paver. The Heavy Duty 12 Foot reach
Utility Structure Cleaner, a hydraulically operated
mechanical arm for working around manholes, is
designed to attach to the conveyor in front of the
paver

Pickup Conveyor feeding paver hopper (Top View)

Hydraulic extendable utility structure cleaning boom cleans to
full 2" (50mm) utility exposure depth

Main Frame:

Clip-On Assembly:

Slat Conveyor

Mechanical Arm
Utility Cleaner:

Heavy Duty Steel construction

Designed specifically for Cat Paver AP-1000B or Equivalent

Utilizes existing Paver Engine; separate new pump installed for Slat / Utility Cleaner functions

Hydraulically
Operated:

Heavy-Duty 3.6m / 12 ft reach utility structure cleaner. This hydraulically operated mechanical
arm is for working around manholes, attached to the pick-up conveyor in front of the Paver.

Chain Drive .69m / 27in. Standard Steel Slats. Allows process of 200 tonnes / hr

Hydraulically
Elevated:

For ease of transportation and utility structure cleaning

QA / QC Mobile Lab Unit

PH-300 Pre-Heating Unit Four Wheel Drive

The Lab is a fully mobile and certifiable 45 Ft.
(13.7M) long air ride trailer. It is essential for
providing the Quality Control and Assurance
necessary for Hot-In-Place Recycling
operations. The air-conditioned trailer utilizes a
side entrance and has sky lights for
conservation of generator use and contains a
non-potable water supply for lab operations.
The 45 Ft. Lab can be replaced with a 30 Ft.
Motor Home.

Quantity

Dispatch over, Model Lac 1-38 A-Y

1000W Microwave 1.2 cu. ft.

DBL Hot Plate

Box fans

Vacuum pump with manifold

Refridgerator

Rotarex Extractor (BICIO) with two bowls

CO Tank Racks

Gas Regulator and flow meter

Item

500 ml flask heater

2000 ml flask heater

Variable temperature water baths

Pentrometer and transfer dish

15 kg. scale (Ishda)

25 kg. scale (Ohas)

Sieves and Sieve Shaker

Marshal Pounding Pedestal and 2 Hammers

Hot Plate (Thermocyne)

Trailer with Diesel Generator, Air Conditioning Unit, and Non-Potable Water Supply Tank

Sample extruder

Marshal Moulds and assorted glassware, pans, utensils, etc.

Road Coring Unit with 150mm carbide bit / cutter

Vibratory Table

Testing Standards

ASTM D5

ASTM 1559

ASTM 2041

ASTM E11

Penetration including distillation

Stability and flow and air voids

Theoretical Maximum Relative Density

Asphalt Content and Gradation